When carrying out any manufacturing process, you cannot stress enough the need of having the right skills and using the right tools for the job. These two will ensure you get the job right the first time. Thus, you will cut wastage, prevent workplace accidents , and create a safe working environment. One of the essential equipment in shaping metals that the following will focus on is the bead roller.
The Bead Roller
This equipment can either be manually-operated using a wheel and a crank or can have an option for electrical powering. Like other equipment, bead rollers vary depending on the intended application. The essential component in bead rollers is the roller die which is the central component for efficient operation. The dies shape the metals in their intended form, with standard roller ties and specific dies that a manufacturer can use.
Dies come in various categories depending on the shape of the beads in the roller die or the size of the die. Here are the typical roller dies you can find when shopping for Baileigh industrial bead rollers:
Flat Bead Die
These dies are useful in both electrical and manual bead rollers. The dies are usually of different sturdy materials like as steel and nylon. The primary purpose of these dies is to increase the strength or alter the design of your workpiece. The beads in the die have flat surfaces and come in different dimensions hence the name flat bead.
Round Bead Die
Due to the circular shape of the beads in these dies, they find application in rolling metal profiles. These dies are of nylon, aluminum, or steel and guarantee strong performance in the long run. The die beads are about a half to 1 inch in width and can worth on both 16-gauge and 18-gauge metals.
These dies are useful in manual rollers and perform both shaping and panel matching tasks. The dies come in various shapes and are of durable materials that include steel and polyurethane. The standard shapes you can find are the skate patterned sets and right-angled sets.
This type of dies is helpful in creating round edges on different types of metal. Due to the desired accuracy of the round edges, these dies must be of high precision steel. The dies can work on different materials and multiple gauges.
Edge Bead Die
These dies add strength to a metal piece and are useful in creating parallel metal designs on the exterior side of the metal. The dies must be of sturdy materials of about 1 inch for more extended service. Also, you can use these dies on both electric and manual rollers.
Mastering the useful dies in bead rollers is the first step to getting your desired results with a Baileigh industrial bead roller. If you are still unsure about the types of rollers and roller dies you should get expert help from the manufacturing shop. They understand your industry requirements. Therefore, if you can table your intended applications, they are in the best place give you recommendations for the right equipment to buy. The operation instructions on the equipment’s manual are instrumental in ensuring you get the most out of your equipment.